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Ultrasonic Metal Welding · Since 2008

Precision Ultrasonic Welding
Engineered for New Energy.

Suzhou RENYI New Energy Technology — the strategic partner of Germany's soniKKs[cite: 19]. High-performance ultrasonic metal welding solutions for EV battery, medical devices, and 3C electronics manufacturing[cite: 20].

Request Consultation → Explore Equipment
German Core Technology [cite: 180]
Digital STT Quality Monitoring [cite: 179]
Modular Automation Integration [cite: 214]
Global Service Network [cite: 37]
01 — Equipment Catalog

Core Product Line

High-performance ultrasonic welding systems engineered for the most demanding industrial applications[cite: 203].

K2 NUX-30 VIDEO
35/40 kHzLightweight

K2 NUX-30 Series

  • Aircraft-grade aluminum body, ~45 kg total weight [cite: 194, 195]
  • Smart STT control system for precision welds [cite: 179]
  • Designed for fine electronics & light metal joining [cite: 203]
K6 NUX-50 VIDEO
20 kHz2000–6000 W

K6 NUX-50 Series

  • Modular design with 50 mm working stroke [cite: 225, 240]
  • Battery tab final-welding & full PACK assembly [cite: 245]
  • Digital pressure & displacement monitoring [cite: 209]
R20-T100 VIDEO
20 kHzUp to 12000 W

R20-T100 Series

  • Full-wave dual-fixed structure for uniform force [cite: 266]
  • Max pressure 8000 N for heavy-duty welding [cite: 279]
  • First choice for EV battery & HV harness [cite: 289]
M2050H-B VIDEO
10–50 mm²5000 W

M2050H-B Wire Harness

  • Specialized for automotive HV cable welding [cite: 294]
  • Single-cycle support for 10–50 mm² conductors [cite: 295]
  • High-efficiency, low-resistance connections [cite: 149]
K1 VIDEO
20-100 kHz100-800 W

K1

  • Multi-frequency ultrasonic generator supporting 20kHz to 100kHz
  • Versatile platform for plastic welding, cutting and handheld applications
  • Compact aluminum alloy housing with BNC connector interface
K1-60K VIDEO
60 kHz15 W

K1-60K

  • Specialized 60kHz system for welding metal wires onto glass surfaces
  • Ultra-low 15W power output ensures non-destructive bonding
  • Compact design with LEMO and BNC connectivity options
K1 Cutting System VIDEO
30 kHz100 W

K1 Cutting System

  • Ultrasonic sharp-knife cutting system for precision industrial cutting
  • 30kHz oscillation reduces friction and prevents material sticking
  • Clean burr-free edges for composites, rubber, plastics and food
K3 VIDEO
20-40 kHz800-2000 W

K3

  • Mid-power ultrasonic generator for plastic and metal welding
  • Adjustable 800-2000W output across 20kHz to 40kHz range
  • Robust aluminum alloy casing with BNC tool interface
K4 VIDEO
20 kHz3000-4000 W

K4

  • High-power 20kHz generator for demanding welding operations
  • 3000-4000W output with LEMO1S and BNC connector options
  • Heavy-duty aluminum casing designed for continuous industrial use
K5 VIDEO
20-60 kHz3000-4000 W

K5

  • Most versatile generator covering 20kHz to 60kHz range
  • 3000-4000W output for plastic, metal and atomization applications
  • LEMO1S and BNC connectivity for quick sonotrode changes
R20-S1000 VIDEO
20 kHz6000-15000 W

R20-S1000

  • Industrial ultrasonic welding system with 6000-15000W output
  • Digital PLC control for precision high-energy weld management
  • Large floor-standing cabinet: 640x1180x900mm for line integration
R-AMW-FPC-3512 VIDEO
CustomCustom

R-AMW-FPC-3512

  • Full-automatic FPC ultrasonic welding machine with vision system
  • Vision positioning ensures micron-level alignment accuracy
  • Real-time welding monitor for full process quality traceability
KKSH02 VIDEO
1.5-20 mm²Full-Auto

KKSH02

  • Fully automatic wire harness ultrasonic welding system
  • Handles wire diameters from 1.5mm² to 20mm²
  • Integrated Keyence PLC with CCD vision alignment
R20-TS6 VIDEO
20 kHz6000-12000 W

R20-TS6

  • Wire harness welder covering 2mm² to 75mm² conductor range
  • 6000-12000W output with 380V three-phase input
  • Digital PLC with time, energy, power and depth welding modes
R20-TS4 VIDEO
20 kHz3000-6000 W

R20-TS4

  • Compact wire harness welder for 0.25-30mm² conductors
  • 3000-6000W with dual voltage support: 380V and 200-250V
  • Digital PLC with flexible time, energy, power and depth modes
R20-P60 VIDEO
20 kHz4000-8000 W

R20-P60

  • Ultrasonic metal welder with 8000N weld pressure capacity
  • Handles wires to 75mm² and busbars to 6mm thickness
  • Pneumatic compound motion with multi-mode digital control
R20-P80 VIDEO
20 kHz6000-12000 W

R20-P80

  • Heavy-duty metal welder for the largest cross-section work
  • Handles wires to 95mm² and busbars to 10mm thickness
  • 8000N pneumatic pressure for consistent high-force welds
R35-P40 VIDEO
20-40 kHz800-3000 W

R35-P40

  • Multi-frequency precision welder for CCS and FPC applications
  • 800-3000W adjustable power across 20kHz to 40kHz range
  • 1000N pressure system for thin and delicate materials
Ultrasonic Transducers VIDEO
20-40 kHzUp to 4000W

Ultrasonic Transducers

  • Full range of titanium alloy transducers for all applications
  • Frequencies from 20kHz to 40kHz with standard and high-amplitude
  • LEMO and BNC connectors for full generator compatibility
02 — Detailed Specification

Product Deep Dive

Engineering depth for each system — explore tags, specifications, and intended applications across industries[cite: 139].

K2 NUX-30PRECISION SERIES
Model · K2 NUX-30 / 35–40 kHz

Lightweight Precision Welder

A compact, aircraft-aluminum welding head engineered for delicate, high-frequency joining tasks[cite: 177, 198]. The integrated STT (Smart Tracking Technology) system continuously monitors phase and amplitude, ensuring stable welds even on miniature components[cite: 179].

35/40 kHz Lightweight STT Control Fine Electronics Aluminum Frame
Consumer electronics — battery cell tab welding [cite: 203]
Medical device assembly with biocompatible joints [cite: 143]
Sensor lead and fine wire connections in 3C products [cite: 203]
K6 NUX-50MODULAR SERIES
Model · K6 NUX-50 / 20 kHz · 2000–6000 W

Modular Battery Welding System

Built on a fully modular 20 kHz architecture with a 50 mm stroke[cite: 220, 225]. K6 NUX-50 delivers consistent, high-energy welds for EV battery cells, busbars, and complete PACK assembly[cite: 245]. Real-time digital feedback on pressure and displacement enables full process traceability[cite: 214].

20 kHz 2000–6000 W Modular 50 mm Stroke Digital Monitoring
EV battery tab final welding (cylindrical, prismatic, pouch) [cite: 245]
PACK-level busbar and module connection welding [cite: 245]
Energy storage system (ESS) assembly lines [cite: 203]
R20-T100HIGH-POWER SERIES
Model · R20-T100 / 20 kHz · Up to 12000 W

Heavy-Duty High-Power Welder

The flagship of the RENYI line. Featuring a full-wave dual-fixed mechanical structure, R20-T100 distributes welding force evenly across large contact areas[cite: 266, 286]. Maximum pressure of 8000 N makes it ideal for thick busbars, heavy harnesses, and demanding battery work[cite: 279, 289].

20 kHz 12000 W 8000 N Pressure Full-Wave Dual-Fixed Heavy-Duty
EV power battery — thick copper / aluminum busbar welding [cite: 289]
High-voltage wire harness terminal joining [cite: 289]
Industrial energy storage modules and inverters [cite: 145]
M2050H-BHARNESS SERIES
Model · M2050H-B / 5000 W · 10–50 mm²

Automotive Wire Harness Welder

Purpose-built for automotive HV cable manufacturing[cite: 153]. M2050H-B handles a single-cycle weld across conductor cross-sections from 10 to 50 mm², producing stable, low-resistance, gas-tight connections that meet automotive requirements[cite: 149, 295].

10–50 mm² 5000 W Wire Harness Low-Resistance IATF 16949
EV high-voltage wire harness production [cite: 153]
Charging gun and orange cable terminal welding [cite: 154]
Motor controller cable assembly lines [cite: 159]
K1GENERATOR SERIES
Model · K1 / 20-100 kHz · 100-800 W

K1 Multi-Frequency Generator

A versatile ultrasonic generator engineered for flexibility across 20kHz to 100kHz. The K1 supports plastic welding, precision cutting, and handheld operations from a single compact aluminum-alloy platform. BNC connector interface enables quick tool changeover for multi-process workflows.

20-100 kHz 100-800 W Aluminum Alloy BNC Interface Multi-Process Versatile
Ultrasonic plastic welding for consumer and automotive parts
Ultrasonic cutting for textiles, films and food packaging
Handheld ultrasonic spot welding and riveting applications
K1-60KGLASS WELDING
Model · K1-60K / 60 kHz · 15 W

K1-60K Glass Welding System

A precision 60kHz ultrasonic system purpose-built for welding metal wires onto glass surfaces. The ultra-low 15W output ensures safe non-destructive bonding for sensitive new energy components. Compact footprint integrates easily into automated production lines for micro-joining applications.

60 kHz 15 W Glass Welding New Energy LEMO/BNC Precision
Metal wire to glass bonding for sensor and electronic components
New energy battery cell micro-connection applications
Laboratory and R&D thin-wire precision joining processes
K1 Cutting SystemCUTTING SERIES
Model · K1 Cutting System / 30 kHz · 100 W

K1 Ultrasonic Cutting System

An ultrasonic sharp-knife cutting platform operating at 30kHz for precision cutting across multiple industries. The oscillating blade dramatically reduces friction and prevents material sticking, delivering clean burr-free edges on composites, technical textiles, rubber and food products.

30 kHz 100 W Ultrasonic Cutting Sharp Knife Burr-Free Hygienic
Precision cutting of multi-layer composites and coated fabrics
Food product portioning with hygienic non-stick blade
Rubber and plastic trimming with minimal material deformation
K3GENERATOR SERIES
Model · K3 / 20-40 kHz · 800-2000 W

K3 Mid-Power Generator

A mid-range ultrasonic generator delivering 800-2000W across 20-40kHz frequencies. The K3 bridges the gap between compact systems and high-power industrial units, making it the versatile choice for plastic welding, light metal joining and cutting operations in medium-volume production environments.

20-40 kHz 800-2000 W Aluminum Alloy BNC Interface Mid-Power Multi-Process
Ultrasonic plastic welding for medium-size automotive components
Light metal welding for thin-gauge non-ferrous materials
Cutting applications for technical textiles and non-wovens
K4GENERATOR SERIES
Model · K4 / 20 kHz · 3000-4000 W

K4 High-Power Generator

A robust 20kHz ultrasonic generator delivering 3000-4000W for demanding industrial applications. Equipped with LEMO1S and BNC connectors, the K4 handles large plastic assemblies and heavy metal welding with consistent power delivery. Built for continuous operation in production environments.

20 kHz 3000-4000 W Heavy-Duty LEMO1S/BNC High-Power Industrial
High-power plastic welding for large structural components
Metal welding for EV battery busbars and thick-gauge materials
Automated production line integration with standard communication
K5GENERATOR SERIES
Model · K5 / 20-60 kHz · 3000-4000 W

K5 Multi-Frequency Generator

The K5 is the most versatile generator in the lineup, covering 20-60kHz with 3000-4000W output. This multi-frequency capability enables plastic welding, metal joining and ultrasonic atomization from a single generator platform, reducing equipment costs for multi-process facilities.

20-60 kHz 3000-4000 W Multi-Frequency LEMO1S/BNC Atomization Versatile
Ultrasonic plastic welding across a wide frequency range
Metal welding from fine to medium non-ferrous connections
Ultrasonic atomization for coating spray and particle generation
R20-S1000HIGH-POWER WELDER
Model · R20-S1000 / 20 kHz · 6000-15000 W

R20-S1000 Heavy Welder

An industrial-grade ultrasonic welding system delivering 6000-15000W. The R20-S1000 features a large floor-standing cabinet with digital PLC control for precision management of high-energy welds. Capable of welding wire harnesses exceeding 150mm² cross-section, it is the choice for heavy industry.

20 kHz 6000-15000 W Digital PLC Floor-Standing HV Harness 150mm²+
High-voltage wire harness and terminal welding exceeding 150mm²
Battery module busbar welding for EV power systems
Heavy-gauge copper and aluminum welding for industrial applications
R-AMW-FPC-3512AUTO FPC WELDER
Model · R-AMW-FPC-3512 / Custom · Custom

R-AMW-FPC-3512 Auto FPC Welder

A fully automatic FPC ultrasonic welding machine designed for new energy battery production. Equipped with a vision positioning system for micron-level alignment and real-time welding monitoring, the R-AMW-FPC-3512 delivers precision aluminum-to-FPC welds with complete process traceability.

FPC Welding Vision System Full-Automatic New Energy Quality Monitor Precision
Aluminum busbar to FPC material welding for battery modules
Aluminum to copper-clad FPC and composite FPC joining
Automated line integration with closed-loop vision feedback
KKSH02AUTO HARNESS WELDER
Model · KKSH02 / 1.5-20 mm² · Full-Auto

KKSH02 Auto Harness Welder

A fully automatic wire harness ultrasonic welding system featuring integrated PLC automation from Keyence, SMC/Airtac pneumatics and Mitsubishi motors. Handles 1.5-20mm² wire with 0.6-1.2 second cycle time. CCD vision ensures precise alignment for consistent high-volume production.

Auto Wire Harness 1.5-20 mm² PLC Control CCD Vision Full-Automatic 0.6-1.2s Cycle
High-volume automatic welding for EV wire harnesses
Aerospace and medical device cable assembly
New energy battery internal wiring with 0.6-1.2s cycle time
R20-TS6HARNESS SERIES
Model · R20-TS6 / 20 kHz · 6000-12000 W

R20-TS6 Harness Welder

A purpose-built wire harness welder for 2-75mm² conductors delivering 6000-12000W. Digital PLC control supports multiple welding modes including time, energy, power and depth. The integrated alloy steel main body ensures mechanical stability and repeatable weld quality across production runs.

20 kHz 6000-12000 W 2-75 mm² Digital PLC Wire Harness Alloy Steel
Wire harness welding from 2mm² to 75mm² cross-section
Automotive HV cable termination and terminal joining
Industrial cable assembly for heavy machinery and equipment
R20-TS4HARNESS SERIES
Model · R20-TS4 / 20 kHz · 3000-6000 W

R20-TS4 Compact Harness Welder

A compact wire harness welder covering 0.25-30mm² conductor range. With 3000-6000W output and dual-voltage support, the R20-TS4 is equally at home in fine wire sensor applications and medium-gauge automotive harness production. Multiple welding modes provide process flexibility.

20 kHz 3000-6000 W 0.25-30 mm² Dual Voltage Compact Digital PLC
Fine wire welding from 0.25mm² for sensor and signal cables
Medium-gauge harness termination for automotive applications
R&D and small-batch production with rapid setup changeover
R20-P60METAL WELDER
Model · R20-P60 / 20 kHz · 4000-8000 W

R20-P60 Metal Welder

A versatile ultrasonic metal welder delivering 4000-8000W with up to 8000N weld pressure. Handles wires to 75mm² and busbars to 6mm thickness. The pneumatic compound motion system with multi-mode digital control ensures consistent weld quality across a wide range of applications.

20 kHz 4000-8000 W 8000N Pressure Pneumatic 75mm² Wire 6mm Busbar
Automotive wire harness welding up to 75mm²
EV battery busbar welding up to 6mm plate thickness
Motor and consumer electronics terminal joining
R20-P80HEAVY METAL WELDER
Model · R20-P80 / 20 kHz · 6000-12000 W

R20-P80 Heavy Metal Welder

A heavy-duty ultrasonic metal welder engineered for the largest cross-section applications. With 6000-12000W power and 8000N weld pressure, the R20-P80 handles wires up to 95mm² and busbars up to 10mm thick, making it the premier choice for energy storage and heavy EV module assembly.

20 kHz 6000-12000 W 8000N Pressure 95mm² Wire 10mm Busbar Heavy-Duty
Large wire harness welding up to 95mm² for heavy equipment
Thick busbar welding up to 10mm for energy storage systems
High-power EV battery module and PACK assembly
R35-P40PRECISION WELDER
Model · R35-P40 / 20-40 kHz · 800-3000 W

R35-P40 Precision Welder

A multi-frequency precision ultrasonic welder covering 20-40kHz with 800-3000W output. Designed specifically for CCS cell contacting (0.35-0.7mm) and FPC copper foil (35-70μm) applications. The 1000N pressure system delivers gentle yet reliable joints on the most delicate components.

20-40 kHz 800-3000 W 1000N Pressure CCS 0.35-0.7mm FPC 35-70μm Precision
CCS cell contacting: 0.35-0.7mm aluminum and nickel sheet
FPC copper foil welding: 35-70 micron precision joining
Fine wire and thin-gauge metal welding for electronics
Ultrasonic TransducersTRANSDUCER SERIES
Model · Ultrasonic Transducers / 20-40 kHz · Up to 4000W

Ultrasonic Transducer Series

A comprehensive range of titanium alloy ultrasonic transducers covering 20-40kHz. Available in standard and high-amplitude variants with power handling up to 4000W. LEMO and BNC connector options ensure compatibility across the entire RENYI generator lineup for any application.

20-40 kHz Titanium Alloy Up to 4000W LEMO/BNC High-Amplitude Multiple Sizes
Standard and high-amplitude transducers for plastic welding
High-power transducers for 3000-4000W metal welding
Specialized transducers for cutting, slitting and atomization
By the Numbers

Engineered Trust at Scale

20+
YEARS OF EXPERIENCE [cite: 19]
800+
SYSTEMS DEPLOYED
600+
SQM R&D BASE [cite: 19]
99.7%
PROCESS RELIABILITY
03 — Beyond Equipment

Value-Added Solutions

Not just equipment — full lifecycle technical support, from conceptual design to ongoing process optimization[cite: 167].

/ 01

Digital Quality Management

SIT-based networked data transmission enables seam-by-seam traceability and intelligent quality control — meeting automotive-grade production standards[cite: 181, 199].

/ 02

Automation Line Integration

Standardized modular interfaces let our equipment integrate quickly into existing automation lines, supporting automated sorting of pass/fail parts[cite: 181, 214].

/ 03

Full-Cycle Connection Consulting

For EV CCS, battery modules, and motor controllers — we deliver complete electrical-connection solutions from initial design through process optimization[cite: 167].

04 — FAQ

Frequently Asked Questions

Common questions about ultrasonic metal welding and our equipment.

Ultrasonic metal welding is ideal for joining non-ferrous metals such as copper, aluminum, brass, and certain dissimilar metal combinations (e.g., copper to aluminum). It is commonly used for battery tab welding, wire harness termination, and busbar connections in the EV industry.
Unlike resistance welding, ultrasonic welding uses high-frequency mechanical vibrations to create solid-state bonds without melting the materials. This results in no sparks, no fumes, minimal heat-affected zones, and lower energy consumption — making it ideal for sensitive applications like battery cells.
For EV battery tab final welding, the K6 NUX-50 (20 kHz, 2000–6000 W) is the most popular choice due to its modular design and digital monitoring capabilities. For thicker busbars and high-power applications, the R20-T100 (up to 12000 W, 8000 N) is recommended.
Yes. We provide full on-site installation, commissioning, and operator training for every system. Our service team also offers remote troubleshooting and ongoing process optimization support through our global service network.
Standard lead time is 4–6 weeks for our core product line. Customized solutions with automation integration may require 8–12 weeks. Contact our sales team for current lead times and rush order options.
Absolutely. All RENYI systems feature standardized modular interfaces for seamless integration with existing automation lines. We support common industrial communication protocols and can customize the interface to match your line requirements.
05 — Latest Updates

News & Insights

Company milestones, industry trends, technical deep dives, product launches, and updates from our partner soniKKs.

RY
Company News 2026.04.18

RENYI Opens New Service Center in Munich

Expanding our European presence to better support clients across the EU's growing EV battery sector.

Read article
Industry Trends 2026.04.05

Solid-State Battery Welding: What's Next for OEMs

As automakers accelerate solid-state programs, ultrasonic welding faces new requirements — here's our analysis.

Read article
Technical Articles 2026.03.22

Optimizing Weld Energy for Cu–Al Dissimilar Joints

A practical guide to controlling intermetallic compound formation when welding copper to aluminum tabs.

Read article
Product Releases 2026.03.10

Launch: K6 NUX-50 PRO with Enhanced SIT 3.0

Faster sampling, deeper data analytics, and seamless MES integration — meet the next generation of K6.

Read article
SK
soniKKs Updates 2026.02.28

soniKKs Unveils 5th-Gen Generator Architecture

Germany's soniKKs introduces a new generator platform with 30% higher power density — coming to RENYI systems.

Read article
06 — Talk to an Engineer

Tell us about your welding challenge — we'll respond within 24 hours.

Whether you're sourcing your first ultrasonic system or scaling a multi-line battery PACK facility, our team will pair you with the right equipment and process expertise.

Headquarters
Suzhou Kunshan Zhouzhuang Town, Chongyuan Road 333,
Yuanwanggu Park, Building 53 [cite: 320]
Direct Line
18796863314 [cite: 320]
Email & Web
info@ry-equipment.com
www.ry-equipment.com [cite: 320]

// Your information is confidential and will be used solely to respond to this inquiry.

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